Overview
AISUS conducted a comprehensive inspection of a cyclone refractory lining to assess its overall structural integrity.
Maintaining Refractory linings are essential in ensuring protection from extreme heat, harsh chemical environments and guaranteeing the operational efficiency of a cyclone.
The Requirement
The client required AISUS to develop a custom solution to safely access the confined entry points of the cyclone.
AISUS modified our centraliser tool, integrating it with robotics and our stereoscopic camera to collect data from the full length of the cyclone.
The Challenge
- Entering a new market required in depth research and development to modify our technology.
- The cyclone had restricted access points, one with side access and one with vertical access. The refractory lining also had varying diameters along its length requiring AISUS specialised equipment to ensure accurate data collection.
The Solution
Through the integration of robotics AISUS were able to deploy the centraliser through the confined entry points.
The centraliser ensured secure fitting even in areas where the diameter of the cyclone varied enabling data collection over the full length.
The stereoscopic camera collected depth measurements of the refractory lining enabling the generation of 3D photogrammetry models.
Results
The stereoscopic camera captured high resolution images generated into 3D photogrammetry models, helping the client with informed decision making and future maintenance planning.
AISUS was able to provide a comprehensive inspection of the cyclone, offering detailed insights into its current condition.
Our unique solution minimised downtime and provided huge cost savings.
Benefits
- Integrated Service: All tasks completed within a single service.
- Cost-Effective: Offering in depth insights into the cyclone’s current condition enabled informed decision making and future maintenance planning.
- Increased Safety: Fully remote inspection eliminated the need for a large team.
- Expert Team: Delivered precise and reliable results, providing personalised support to maintain high standards, quality, and safety.
