CASE STUDIES

Internal Cleaning: Multiple 20″ I-Tubes in the Gulf of Mexico

Overview

AISUS successfully conducted an internal cleaning of multiple 20” I-Tube FFL2 units on a US platform in the Gulf of Mexico. The primary goal was to remove the accumulated marine growth, ensuring smooth passage of a drift tool through the I-Tube for future operations.

 

Requirement

The client urgently requested AISUS’ assistance, and we delivered impressively, especially given the international scope of the project. Thick marine growth within the I-Tube had delayed the client’s drift tool operations, causing friction and snagging, as well as damaging the tooling. The 20″ I-Tube consisted of three sections each 1.5m long, separated by two 34m water gaps. AISUS had to develop a solution to safely navigate the cleaning tool through these cut-out water gaps.

Solution

AISUS deployed the ‘SIRIUS’ tool, which carried an Ultra-High Pressure (UHP) water jetting unit internally through the I-Tubes. The team deployed the tool safely from the top deck, manoeuvring it through the 34m cut-out gaps to clean the top, middle, and lower sections of the 1.5m I-Tubes. The UHP water jetting unit effectively removed the ‘thick and hard’ marine growth.

Results

AISUS mobilised this project in impressively quick time for an international operation. Within 7 days, the project was agreed with the client, complete with supporting proposals and drawings. The AISUS team was promptly flown from the UK to New Orleans, ready to execute the task. The entire work scope was completed within 6 days, demonstrating AISUS’ efficiency in meeting the client’s expectations. The cleaning removed all marine growth from the I-Tubes, restoring them to their parent material and extending into the upper and lower bellmouths. Post-cleaning inspections revealed a smooth surface with no anomalies. A centraliser frame set to 19.5” was successfully lowered through the top, middle, and lower I-Tubes, confirming that the internal space met the client’s requirements without any snagging or friction.

 

 

Benefits

Rapid Mobilisation: Quick deployment of the team for an international project.

Swift Agreement: Project scope and plans were agreed upon with the client within seven days.

Readily Available Tools: ‘Off the shelf’ tools ready for immediate mobilisation.

Integrated Service: All tasks completed within a single service.

Reduced Personnel Needs: No rope access or divers required, minimising personnel costs.

Cost-Effective: Prevented further marine growth that could halt operations or damage tools.

Expert Team: Delivered precise and reliable results, providing personalised support to maintain high standards, quality, and safety.

Cost Saving: The client cut costs using our remote solutions within a single deployment in only 6 operation days.

 

Get in Touch

Recent Case Studies

Remote Tunnel Inspection: Equipped with New 360-Degree Camera

Overview A client required AISUS to inspect a large tunnel under a river for the third time to collect additional data for predictive maintenance and safety assessments. The first inspection involved remote visual inspection and laser scanning, while the most recent inspection required enhanced data collection using AISUS’ 360-degree camera along the full 500m tunnel […]

Full Inspection of Multiple J-Tubes on Middle Eastern Platform

J-Tube Inspections AISUS was contracted to clean and conduct a thorough internal inspection of eight J-tubes on an offshore platform within the Middle East, to ensure their structural integrity. Understanding the ovality of the J-tubes is critical, especially for pull-through umbilical lines, helping to identify internal obstructions. Ultrasonic testing provided corrosion data, while laser profiling […]

Integrating Robotics with External Tool for Enhanced Guide Frame Inspection

Integrating Robotics with Aurgia for Enhanced Inspection in Hard-to-Reach Areas   Overview At AISUS, we excel in overcoming complex inspection challenges by delivering tailored solutions that prioritise safety and efficiency. One of our leading tools, Aurgia, was among our earliest developments. Equipped with visual subsea cameras, laser scans, ultrasonic testing (UT), and high-pressure cleaning capabilities, […]
ENQUIRE NOW